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The big hole - I basically have learned the fun bits of STEM(3d Printing, Laser cutting, CNC, microcontrollers/electronics etc) over the last few years. I graduated with a ME degree 25 years ago but left engineering shortly after to go into the startup world. Built a career out of helping scale startups and now decided to retire and focus on my interest as I never had time or energy.

My current rabbit hole is tuning my home's boiler to be more efficient in its use of gas. It is an interesting engineering problem because the lack of feedback loop since the thermostat is dumb and specific home variables makes smart thermostats useless as well as boiler sizing more complex than most installers understand. My goal is to add some features specific to my home to reduce gas consumption based on more variables - outside temp, minimum outside temp, sun/clouds and home variables like brick wall temp, fireplace heat, boiler controller settings as well as the wifes 'I'm cold' variable.

I am using a microcontroller and custom current switch as well as IOTSTACK to send inlet/outlet temp and gas valve & circulator state (on/off) to influxdb/grafana so I can see what is happening between thermostat and boiler controller. I have identified a few freebies in terms of consumption and inefficiencies. I have added a relay to delay the gas valve once the boiler starts cycling to reduce "short cycling" which is a waste of gas on startup and a mini explosion every time gas lights. I have managed to reduce cycles in half which helps with wear and tear as well as the number of boom sounds coming from my boiler room :)

I would love to go down the simulink rabbit hole but I think I will not.




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